All-Scenario Integrated Palletizing & Loading Solution
Industry Core Pain Points: Fragmented Palletizing & Loading Scenarios in the Powder Industry：
In the powder industry including cement, chemical engineering and grain, the palletizing demands in warehousing and delivery links have long suffered from core pain points of scenario fragmentation and poor adaptability. Traditional high-level palletizers can only complete fixed-point warehouse stacking and are unable to meet the dynamic palletizing needs inside truck compartments, while conventional loaders struggle to satisfy the precision requirements for standardized warehouse palletizing. Enterprises thus have to face the industrial predicament of disconnected data, process breaks and continuous efficiency loss between the two sets of systems.
Core Technology Breakthrough: All-Scenario Intelligent Palletizing Unifying the Full Workflow：
GACHN's in-compartment intelligent loader connects the entire link of fixed-point warehouse palletizing and in-truck loading palletizing with its all-scenario intelligent palletizing technology, completely breaking the scenario barriers of traditional equipment. Equipped with an independently designed self-developed palletizing system of GACHN, the equipment supports various customized solutions such as horizontal bag arrangement, vertical bag arrangement and mixed stacking patterns. In the fixed-point palletizing mode, the palletizing precision error is ≤±5mm, which perfectly adapts to packaged materials of different specifications from 300mm to 1200mm.
In-Compartment Loading Performance: Industry-Leading Efficiency & Full Vehicle Type Adaptability：
In the in-truck loading and palletizing mode, the equipment can complete 3D modeling of the truck compartment in just 50 seconds via 3D radar scanning, and is compatible with all types of vehicles ranging from 0.7m to 17.5m. The maximum space utilization rate of the truck compartment reaches 95%, and the stable palletizing and loading efficiency hits 95-120 tons per hour. Compared with the traditional "high-level palletizer + manual loading" mode, it achieves a 300% increase in the overall process efficiency.
Environmental & Durability Design: Ultra-Low Material Loss & Reliable Long-Term Operation：
In response to the environmental protection and durability requirements of the powder industry, the equipment adopts a 40-60cm low-position bag dropping design, paired with a specialized pulse dust collection system. The dust concentration in the working environment is stably controlled within 0.5 mg/m³, the bag breakage rate is below 0.1%, and the annual material loss is reduced by more than 100,000 RMB. All core components are selected from world-renowned brands such as Schneider and Panasonic. The mean time between failures (MTBF) of the whole machine exceeds 8,000 hours, enabling 24/7 continuous and stable operation.
Market Validation & Industry Value: Empowering Intelligent Upgrading of Warehouse Logistics：
Up to now, this equipment has served more than 300 enterprises in the powder industry, providing standardized intelligent solutions for multi-scenario palletizing and loading demands, and has become the core equipment for the intelligent upgrading of warehouse logistics in the industry.
